Table 2

Main steps and sub-steps in the process of JIT delivery of surgical instruments

Main stepsSub-steps
1. Necessity
  • 1.1 Patient's and surgery information are entered in the digital patient planning system by the surgeon.

  • 1.2 The procedure is planned by the orthopaedic scheduler.

  • 1.3 Weekly, the orthopaedic team discusses patients for the next 2 weeks and completes missing information in the planning system.

  • 1.4 The needed instrument trays for the non-standard procedures are digitally selected by an OR nurse.

  • 1.5 The planning is finalised 2 days in advance and is checked for missing information by the OR scheduler.

  • 1.6 The patient is informed about the time of the surgery 1 day in advance.

  • 1.7 An automatic final check is performed by the planning system to ensure that the availability of instrument trays is in accordance with the OR schedule for the next day.

2. Preparation
  • 2.1 A list with required instrument trays for the OR schedule of the next day is printed at 4 PM.

  • 2.2 The instruments trays are collected in carts by a CSSD employee.

  • 2.3 The instrument trays sorted for each procedure are scanned and prepared for transport in carts before 5 AM.

3. Transport
  • 3.1 The carts are transported to the central storage of the hospital at 5.30 AM.

  • 3.2 The carts are transported to the OR department.

  • 3.3 The carts are scanned and handed over to OR personnel.

4. Preparation
  • 4.1 The carts are brought to the preparation area or to the emergency storage.

  • 4.2 The carts are completed with additional instrument trays from the emergency storage if needed.

  • 4.3 The carts are completed with additional materials such as disposable and sterile sheets.

  • 4.4 The completeness of the carts is checked by an OR nurse.

  • 4.5 The instrument trays are taken from the cart and arranged on an instrument table ready for the start of the procedure.

  • 4.6 The sterile packagings are checked for eventual damage.

  • 4.7 The instrument trays are scanned and linked to the digital patient planning system.

  • 4.8 Sub-steps 4.5 to 4.7 are repeated for each procedure of the day.

5. Use in OR
  • 5.1 The instrument tables are brought to the OR.

  • 5.2 The procedure is performed.

  • 5.3 The instruments are placed back in trays, checked for completeness, packed and placed back in a cart.

  • 5.4 The soiled carts are brought to the soiled area in the OR department.

  • 5.5 The carts are scanned and made ready to be transported

6. Transport
  • 6.1 The carts are transported to the central storage of the hospital.

  • 6.2 Empty carts are brought to the OR department to be filled with soiled instrument trays.

  • 6.3 The carts are loaded in the trucks.

  • 6.4 The carts are transported to the CSSD.

7. Sterilisation
  • 7.1 The instrument trays are scanned at arrival at the CSSD and specific cleaning and sterilisation requirements are identified.

  • 7.2 The instrument trays are cleaned and disinfected.

  • 7.3 The instruments are reorganised in the trays, checked for completeness and packed.

  • 7.4 The instrument trays are sterilised.

  • 7.5 The instrument trays are scanned and linked to the sterilisation process.

  • 7.6 The instrument trays are brought to the storage area of the CSSD.

  • CSSD, Central Sterile Supply Department; JIT, Just in time; OR, operating room.